Vacuum emulsifying mixer

-Overview of vacuum emulsifying mixer:

A vacuum homogenizing emulsifier means that the material is in a vacuum state, using a high-shear emulsifier to efficiently, quickly, and uniformly distribute one phase or multiple phases to another phase, and under normal conditions, each phase (such as oil phase and Water phase) are mutually incompatible. It uses the strong kinetic energy brought by the machine to make the material in the narrow gap between the stator and the rotor withstand hundreds of thousands of hydraulic shearing, centrifugal extrusion, impact tearing, and fleeing every minute so that the material is incompatible. The dissolved phase is uniformly dispersed and emulsified in an instant under the combined action of the corresponding mature technology and the appropriate amount of additives. After high-frequency cyclic reciprocation, a bubble-free, delicate and stable high-quality product is finally obtained. Jacketed steam heating hot water circulation heat transfer, has the characteristics of large heating area, high thermal efficiency, uniform heating, short boiling time of liquid material, and easy control of heating temperature. The equipment has the functions of rapid homogenization, heating and cooling, and vacuum defoaming, and has the advantages of good homogenization and emulsification, good sanitary conditions, high thermal efficiency, reliable electrical control, stable operation, convenient operation and maintenance, and low labor intensity. It is ideal equipment for producing cream, cream, and honey cosmetics.

-Main components of the vacuum emulsifying mixer:

Vacuum emulsifier is mainly composed of pretreatment pot (water phase pot, oil phase pot), emulsification mixing main pot, vacuum system, mixing system, heating system, temperature control system, cooling, electrical control system, operation platform, etc. The materials in the water pot and the oil pot are fully dissolved and then sucked into the main pot by vacuum for mixing and homogenizing emulsification.

-Working principle of the vacuum emulsifying mixer:

After the materials are mixed and reacted by heating and stirring in the water pot and oil pot, they are sucked into the emulsification pot by the vacuum pump and stirred through the center of the upper part of the emulsification pot. , So that the scraped material continuously produces new interfaces, and then through the blade shearing, compression, and folding, it is stirred and mixed and flows down to the homogenizer below the pot body. The material is then fixed and fixed by the cutting wheel that rotates at a high speed. During the process of strong shearing, impact, turbulence, etc. between the cutting sleeves, the material is cut in the shearing gap and quickly broken into 200um-0.2um particles. Because the emulsification pot is in a vacuum state, the material is in the mixing process The air bubbles generated in the process are pumped away in time. The vacuum method is adopted to prevent the produced products from being mixed with air bubbles during the mixing process, so as to ensure that high-quality products with rich luster, fineness, and good ductility can be manufactured.

-Applicable products of the vacuum emulsifying mixer:

1. Cosmetic industry: skin care cream, shaving cream, shampoo, toothpaste, cold cream, cold sun cream, facial cleanser, nutrition dense, detergent, shampoo, hair cream, conditioner, essence, moisturizing cream, Hand cream, etc.

2. Daily chemical:
Production of laundry detergent, hand sanitizer, toilet cleaner, car glass water, etc.
3. Pharmaceutical industry:
Latex, emulsion, ointment (ointment), oral syrup, oral liquid, etc.
4. Food industry:
Sauce, cheese, nutrient solution, baby food, chocolate, sugar, etc.
5. Chemical industry:
Latex, sauce, saponified products, paints, coatings, resins, adhesives, lubricants, etc.

Each company has different requirements for output and volume requirements for emulsifiers. Contact us and tell us your needs. We will recommend suitable machines for you！